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ROTOCON RDF DIGITAL PRINTED LABEL CONVERTING & FINISHING SYSTEM

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Modular converting and finishing system available as RDF Compact (350 mm) and RDF Modular (350 and 450 mm), with semi-rotary die cutting, hot stamping, silk screen, and embossing. Ideal for digital label enhancement.

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The ROTOCON RDF Series is a robust, modular digital converting and finishing system for premium label production, available as RDF Compact (350 mm) and RDF Modular (350 and 450 mm). Combining semi-rotary and flatbed technologies, it delivers high-quality embellishments such as silk screening, hot and cold foil, embossing, multilayer labels, in-mould labelling, and precise die cutting. Fully expandable, the platform grows with your business – from simple converting to complex hybrid workflows – with options to suit every functional process.

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Features

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RDF ROTOCON New

Modular Finishing Design
Customizable setup for converting and embellishment

Hybrid or Offline Workflow
Seamless inline or near-line integration with digital presses

Semi-Rotary Flexibility
Supports semi-rotary printing and die cutting

Flatbed Embossing Unit
Enables premium texture and tactile effects

Silk Screen Embellishment
Precise flatbed screen for raised or speciality inks

Hot Foil Capability
Add value with inline flat hot foil stamping

Expandable Embellishments
Add cold foil, booklet, and lamination modules on demand

Digital-Ready Platform
Fully compatible with modern digital print engines

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Details

Discover detailed information, technical specifications, and key performance facts for each individual machine right here.

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Specifications

Versions:
RDF Compact · RDF Modular
Available web width:
Compact: 350 mm (13.78") · Modular: 350 mm (13.78") and 450 mm (17.72")
Maximum speed:
Compact: up to 60 m/min (197 fpm) semi-rotary, 80 m/min (262 fpm) full-rotary · Modular: up to 70 m/min (230 fpm) semi-rotary, 80 m/min (262 fpm) full-rotary
Registration accuracy:
±0.15 mm (±0.006")
Unwinder:
Compact: 800 mm (31.50") · Modular: 1,000 mm (39.37")
Flexo printing:
Semi- and full-rotary capable
Die cutting:
Compact: semi-rotary · Modular: semi-rotary and full-rotary die station with matrix removal
Dryer:
Compact: UV with chill drum · Modular: UV LED dryer with chill drum
Slitting:
Manual shear slitting
Rewind:
Modular: dual rewind
Rail system:
Modular: standard, including unwind/rewind for cold foil on the rail system
Lamination:
Compact: standard · Modular: optional
Hot foil stamping:
Modular option: flatbed unit
Embossing:
Modular option: flatbed embossing
Screen printing:
Modular option: flatbed silk screen unit
Print embellishment:
Modular option: digital, foil and embossing
Compatible workflows:
Inline with a digital press or offline
Power supply:
380 V, 3P, 50/60 Hz
Options (Compact):
Corona treatment · Razor slitting
Options (Modular):
Corona treatment · Razor slitting · Backscoring unit · Hot foil stamping/embossing (flatbed) · Screen printing (flatbed silk screen) · Sheeter system with delivery unit · Lamination · Web-turn mechanism · Reverse-side printing · Fully automatic slitting system · Multi-layer and booklet labels · Print embellishment (digital, foil, embossing) · Digital hybrid solutions
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A customer success story

In the real world, business starts and ends with relationships, and successfully managing those relationships is the secret to success. For ROTOCON and long-standing Johannesburg-based label printer Rebsons Labels, it took nearly 40 years for trust to develop and flourish. Since last year, Rebsons purchased not one, but two ECOLINE RDF 340 machines from ROTOCON, which goes to show forming partnerships that will stand the test of time requires perseverance and understanding.

Rebsons managing director Benny Friedman and ROTOCON group CEO Michael Aengenvoort
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THe impact in numbers

1 month

Time it took ROTOCON’s technical training to transform a novice into a fully qualified machine operator.

2 RDF 340 machines

Purchased by Rebsons within one year to meet rising production demand.

40 years

Length of the business relationship between ROTOCON and Rebsons Labels.

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About Rotocon
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Frequently asked Questions

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ROTOCON’s flexographic printing presses offer web widths of 350 mm, 450 mm, 530 mm, and up to 660 mm. Speeds reach up to 200 m/min depending on the model. Each print unit is powered by a multi-servo drive system for precise control of the impression and anilox rollers, using premium Baumüller or Yaskawa systems. The repeat range spans from 254 to 635 mm. ROTOCON’s hybrid and digital solutions (e.g. RDF series) offer semi-rotary and full-rotary finishing with inline embellishment, achieving speeds up to 80 m/min and precision levels of ±0.15 mm.

ROTOCON’s flexographic presses are engineered for long-run, multi-colour applications, delivering high production speeds and low per-unit costs. With capabilities reaching up to 200 m/min and advanced servo-driven architecture, these presses ensure precise registration, consistent print quality, and reliable high-throughput performance.

Specialised configurations are available to support complex label production, including delam/relam units and cross-over systems for multilayer label applications. These options provide the flexibility to handle sophisticated constructions while maintaining the accuracy required for consistent, high-quality output.

Designed with productivity in mind, ROTOCON presses integrate automation solutions and value-adding modules that can be seamlessly activated at the touch of a button. This enhances operational efficiency, reduces setup time and waste, and enables converters to respond quickly to evolving market demands.

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Purchasing pre-owned equipment from ROTOCON provides a cost-effective and practical solution when new machines are beyond your current budget. Through our global sourcing network, we provide well-maintained presses that are refurbished, inspected, and ready for production. ROTOCON handles sourcing, shipping, installation, training, and ongoing support, giving you a single point of accountability. Pre-owned machines come with warranty options, access to parts, and potential upgrades, ensuring reliable performance while reducing upfront costs and supporting sustainable practices.

ROTOCON sources pre-owned equipment through trusted global networks and conducts full inspections via OEM-certified technicians. Machines are evaluated and, if required, upgraded with refurbishment kits. All systems are tested for mechanical, electrical, and print accuracy before delivery. Our turnkey service includes logistics, installation, and training to ensure refurbished systems perform to original specifications.

Installation is managed as a turnkey project by ROTOCON’s technical team. Requirements typically include standard industrial floor space, stable power supply, compressed air, and web-path alignment. Most installations are completed within a few days to two weeks, depending on system complexity. Setup includes machine commissioning, operator training, and performance testing.

ROTOCON machines integrate advanced automation such as:

•Multi-servo drive system per print unit (precise control of the impression and anilox rollers)

•Web guiding and tension control systems

•Smart job memory and automated register settings

•Inline inspection

•Non-stop rewinders and automatic splicing

•Modular embellishment units for hot/cold foil, screen, embossing, lamination, and UV/IR curing

These automation features reduce waste, speed up job changeovers, and improve overall process reliability.

Yes. ROTOCON offers fully customised solutions tailored to your specific application needs—whether it’s label production, flexible packaging, or speciality coatings. Machines can be configured with various web widths, print units, embellishment modules, drying systems, and inline converting options. Our technical team collaborates closely with customers to design press lines that match production goals, substrates, and finishing requirements. We also offer hybrid systems that combine flexo and digital capabilities for ultimate flexibility.

ROTOCON maintains a strong inventory of critical spare parts and works directly with OEM partners to ensure quick access to components. Our service network provides responsive technical support, both remotely and onsite. Preventive maintenance programs, operator training, and machine audits are also available to keep your equipment running at peak performance. For refurbished equipment, ROTOCON recommends pre-selected upgrade kits and provides long-term parts sourcing support to maximize uptime and reliability.

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