ROTOCON RFP S-SERIES FLEXO PRESS

Modular sleeve-based flexographic printing press with triple servo-driven precision, fast job changeovers and top-quality results. Speeds up to 200 m/min and 350, 450, 530, and 660 mm web widths.

German engineering. Global performance.

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The ROTOCON RFP triple-servo sleeve flexo printing press is the ultimate solution for printers seeking exceptional print quality and maximum efficiency. Its modular sleeve-based design and intuitive operation integrate cutting-edge technology for seamless production and outstanding results. Fast job changeovers, minimal material waste, and upgradeable features make this press a sustainable, future-proof investment for the printing industry.

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Features

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Servo-Driven Precision
Independent servo motors ensure high accuracy and superior print quality

Modular Automation Design
Expandable with smart modules tailored to evolving production needs

High-Speed Efficiency
Up to 200 m/min with minimal material waste and fast throughput

Smart Control Interface
Intuitive touchscreen simplifies operation and job setup

Versatile Print Integration
Supports foil, lamination, rotary screen, and other enhancement units

Connected Support System
Includes ROTOCONNECT for remote service and performance monitoring

Scalable System Architecture
Easily expandable to match future production growth

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Details

Discover detailed information, technical specifications, and key performance facts for each individual machine right here.

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Specifications

Maximum Mechanical Speed
200 m/min
Maximum Printing Width
340 mm, 440 mm, 520 mm, 650 mm
Maximum Web Width
350 mm, 450 mm, 530 mm, 660 mm
Unwind Diameter
1050 mm
Rewind Diameter
1051 mm
Print Repeat Range
254–635 mm (10–25 inches)
Material Thickness
15–450 μm
Loading Method
Sleeve
Drying System
UV LED (others on request)
Power Supply
400V, 50Hz, 3P/N/PE
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A customer success story

Java Print is turning up the heat in the label game. The Johannesburg-based label printer has supercharged its print capabilities with the installation of a state-of-the art RFP 450 LED press – courtesy of print tech specialist ROTOCON. This powerhouse machine delivers razor-sharp precision, next-level efficiency and effortless operation – setting Java Print apart as a go-to force for top-tier label printing across multiple industries.

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THe impact in numbers

150 m/min

Maximum running speed with flawless registration, ensuring razor-sharp precision even on complex label designs.

70% less energy

LED curing lamps slash power consumption compared to mercury systems, boosting sustainability and cutting operational costs.

24-hour support

ROTOCON’s rapid-response service keeps Java Print’s production running smoothly, proving why trusted partnerships matter.

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Looking to invest in a high-quality print machine?

Contact us today for a personalized consultation, and let us guide you through the best options to meet your needs.

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About Rotocon
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Frequently asked Questions

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ROTOCON’s flexographic printing presses offer web widths of 350 mm, 450 mm, 530 mm, and up to 660 mm. Speeds reach up to 200 m/min depending on the model. Each print unit is driven by dual independent servo motors (sleeve and impression) using premium Baumüller or Yaskawa systems. The repeat range spans from 254 to 609.6 mm. ROTOCON’s hybrid and digital solutions (e.g. RDF series) offer semi-rotary and full-rotary finishing with inline embellishment, achieving speeds up to 120 m/min and precision levels of ±0.15 mm.

ROTOCON’s flexographic presses are ideal for long-run, multi-colour jobs with superior speed and low per-unit costs. They provide high accuracy through servo-driven control and fast production throughput. Digital and hybrid presses, represented by ROTOCON through selected partners, offer greater flexibility for short runs, rapid job changeovers, and customisation. While digital jobs have higher material costs per print, they eliminate plate-making and setup time, making them ideal for frequent design changes and variable data printing. ROTOCON does not manufacture its own digital presses but represents and integrates partner products to complement its CHROME and ECOLINE equipment.

Purchasing pre-owned equipment from ROTOCON provides a cost-effective and practical solution when new machines are beyond your current budget. Through our global sourcing network, we provide well-maintained presses that are refurbished, inspected, and ready for production. ROTOCON handles sourcing, shipping, installation, training, and ongoing support, giving you a single point of accountability. Pre-owned machines come with warranty options, access to parts, and potential upgrades, ensuring reliable performance while reducing upfront costs and supporting sustainable practices.

ROTOCON sources pre-owned equipment through trusted global networks and conducts full inspections via OEM-certified technicians. Machines are evaluated and, if required, upgraded with refurbishment kits. All systems are tested for mechanical, electrical, and print accuracy before delivery. Our turnkey service includes logistics, installation, and training to ensure refurbished systems perform to original specifications.

Installation is managed as a turnkey project by ROTOCON’s technical team. Requirements typically include standard industrial floor space, stable power supply, compressed air, and web-path alignment. Most installations are completed within a few days to two weeks, depending on system complexity. Setup includes machine commissioning, operator training, and performance testing.

ROTOCON machines integrate advanced automation such as:

•Dual servo motors per print unit (sleeve & impression)

•Web guiding and tension control systems

•Smart job memory and automated register settings

•Inline inspection

•Non-stop rewinders and automatic splicing

•Modular embellishment units for hot/cold foil, screen, embossing, lamination, and UV/IR curing

These automation features reduce waste, speed up job changeovers, and improve overall process reliability.

Yes. ROTOCON offers fully customised solutions tailored to your specific application needs—whether it’s label production, flexible packaging, or specialty coatings. Machines can be configured with various web widths, print units, embellishment modules, drying systems, and inline converting options. Our technical team collaborates closely with customers to design press lines that match production goals, substrates, and finishing requirements. We also offer hybrid systems that combine flexo and digital capabilities for ultimate flexibility.

ROTOCON maintains a strong inventory of critical spare parts and works directly with OEM partners to ensure quick access to components. Our service network provides responsive technical support, both remotely and onsite. Preventive maintenance programs, operator training, and machine audits are also available to keep your equipment running at peak performance. For refurbished equipment, ROTOCON recommends pre-selected upgrade kits and provides long-term parts sourcing support to maximize uptime and reliability.

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